In case anyone is following the gradual progress of the monome-inspired Stribe... A power-supply mixup fried most of the led driver ICs in the new protoype last week, but I manage to limp along with a few busted chips and by the end of the weekend actually have independent cursors working: http://www.youtube.com/watch?v=pCqXm04-0L8
on 24.09.2007 13:56
on 24.09.2007 16:29
good work. i'd really be curious to see the wiring/circuit boards behind all those led banks!
on 24.09.2007 18:24
mega bummer about the power supply. it's looking beautiful though. when you're done are you going to post all of the info needed so that i can build my own? =)
on 24.09.2007 18:49
Yes, schematics, firmware, patches, etc will all be available. I will also have leftover parts and extra circuit boards for sale. I might even make a kit if I can refine the design enough. I'd love it if other people helped me write some cool software for it and/or figure out how to use it alongside a monome. I'll post the latest circuit board designs this evening when I get home. I made a couple of mistakes with the driver board but so far have been able to work around them and will make a much improved design for the 2nd pass. I'd also like to redesign it to only require a 2-layer board - the 4-layer boards are expensive. There's one big conceptual goof that requires a sort of lame software workaround. In short, row 8 is at the top of each 8x8 matrix, but matrix 1 is at the top of the grid (a grid is 8 8x8 matrices stacked on top of each other - the Stribe has 2 of these) so counting goes 2 directions. Doh. I made a nice array called flip[] to solve the problem e.g. matrix=flip[matrix]; that allows me to keep the code semi-tidy and logical. And if I solve the problem in hardware later I won't need to completely re-write the firmware. Hopefully my replacement MAX7221s will show up soon so I can light up the whole board. I'll use the correct power supply this time.
on 24.09.2007 19:18
hey ultra have you gotten your 4051's up and running? i have been trying to get potentiometer box rolling for the last few days using simple multiplexing stuff but straight my code skills aren't good enough. any examples somewhere you could point me to? the arduino forum thread is here: http://www.arduino.cc/cgi-bin/yabb2/YaBB.pl?num=1189189043/30 thanks
on 24.09.2007 19:30
I side-stepped the 4051/multiplexing issue myself by upgrading to the Wiring board, which has 8 DACs instead of the Arduino's 6. So I haven't tackled this, yet. Update: I took a quick look at the thread. I think you will get it if you just keep working at it. beginSerial was a valid Arduino command at one point: http://www.arduino.cc/en/Reference/BeginSerial - but maybe it has been deprecated? I found much of the example code does not work in the latest Arduino builds due to minor syntax changes here and there - you have to hunt each one down it is a little frustrating. I would try to follow this as closely as possible: http://www.arduino.cc/playground/Learning/4051 It's unfortunate the diagram is so small and blurry.... I had the same issue with the bootloader not working because the 2 pins marked TX/RX are also used for serial communication. Very frustrating because if they're being used for something else the bootloader doesn't work. In practice you would have to disconnect those 2 pins every time you upload a new firmware. So use 2 different pins. The Wiring board is much better behaved and doesn't have this issue. It looks like you are getting some good help there but I have found the Arduino forum to be a little slow especially when you're really in the thick of it and when you get really bogged everyone seems to evaporate. I think it is really just a subjective feeling. To me this is usually a sign that I am thinking too hard or rushing ahead without full understanding and need to back up a couple of steps and then I figure out why my questions were dumb and no-one answered. This is usually when I go look at other resources on the web and/or take another read thru the datasheet. Hm, this video is intriguing: http://www.youtube.com/watch?v=jTG7KT3G7b0 follow the link to the website... you will be intrigued but it's hard to find the hard info. Oh, and check this: http://forum.monome.org/topic/989#7139 frogstar seemed to get it working and maybe can help?
on 24.09.2007 22:55
kevin wrote: > when you're done are you going to post all of the info needed so that i > can build my own? =) tehn wrote: > curious to see the wiring/circuit boards behind all those led banks! Here's the layout of the LED board, where all the 10-segment bargraphs are: http://soundwidgets.com/misc/xenome_led_board_m1.pdf this is what it looks like in real life: http://www.soundwidgets.com/uploaded_images/IMG_3932-722192.jpg this gets sandwiched with this board: http://soundwidgets.com/misc/xenome_driver_board_m6.pdf which looks like this: http://www.soundwidgets.com/uploaded_images/IMG_3984-781356.jpg http://www.soundwidgets.com/uploaded_images/IMG_3980-733967.jpg There is a male and female header that runs the entire perimeter of both boards and connects everything together: http://www.soundwidgets.com/uploaded_images/IMG_3934-783721.jpg This has turned out to be surprisingly robust as I have opened and closed this thing 100 times while debugging and it's holding-up pretty good. I have the female headers on the top (led) board and the male headers on the bottom. I had actually planned the other way but when I got the led board I realized I made the holes around the border too small so they would only accept the smaller pins of the female header. It was good that I learned this before ordering the driver board as I was able to make some last-minute changes. I'm now about to build a second version of the bottom board as I screwed up the holes for the 20-pin connector (installed it on the wrong side then tried to get it out again) in the first one. So now everything is wired 1-to-1 by hand onto little the tiny pads and the joints are brittle and keep snapping as I wrestle this thing around. It'll be nice to just have the ribbon cable there and know the connections are secure. expressPCB sends you 2 (min order) of each board for a reason I guess. The boards are really nice. They aren't solder-masked, all the traces are exposed, so you have to be extra careful soldering, esp with how close some of my traces are. But they are made of stuff that melts at fairly low temperature and kinda oozes out to create a little automatic border between each solder joint, which is awesome. They seem very well made - I made some dang-close traces in my quite complicated design but so far I haven't had a single short that wasn't my own fault. If you have expressPCB software (free download) and want to mess around here's the source files: http://soundwidgets.com/misc/xenome_driver_board_M6.pcb http://soundwidgets.com/misc/xenome_led_board_M1.pcb Note the second board is 4-layer - the +'s and -'s indicate whether that hole connects to the ground or power layer. I want to redesign this one as a 2-layer board. Also I accidentally overlapped the 2nd resistor hole with one of the IC leg holes so that's a known issue. I want to add an electrolytic cap to each IC circuit, plus move the 8 3-hole connections for the touchstrips more towards the edge of the board (3-pin headers in there now need to be angled out to meet the strip connectors). And there are quite a few close traces and "flying walenda" traces that wrap around stuff awkwardly that I'd like to eliminate.
on 25.09.2007 01:30
pretty impr3ssive! :) apparently, I'm not allowed to post the word impr3ssive, as it's spam but I still think your project is cool
on 25.09.2007 12:12
Okay, now 1/2 of it's actually working: http://www.youtube.com/watch?v=u1wpTZNGz3M Sorry for the bad sound and programming but there it is. I don't show the test pattern but note that I am able to light 1/2 of this thing up w/ USB power e.g. 512 leds at once! And that's while plugged into a USB hub. I changed all the ISET resistors to 47k which lowered the overall brightness a little but still plenty bright. When I add the other half I will probably start to draw more than 500mA and will need to add a power adaptor. I'm going to try a 5V 2A wall-wart first. HowEVER, if I write programs that never use more than 1/2 leds on at once, e.g. optimized to a 512 led maximum resolution, theoretically I could run both grids off USB power no problem. I'll need to do some measurements and see whether each matrix adds to the requirement or whether it fluctuates with each led / row going on and off. It would be cool to keep this wall-wart-free like the 40h. I may however be drawing more than 500mA... hm now that it works maybe I should try not to blow it up again. I do have a Variac... Thoughts?
on 25.09.2007 12:23
really nice work. it's great to see the circuit boards (i know those were probably expensive!) and how far it's come along since the beginning.
on 25.09.2007 13:35
wow, that's going to be awesome when it's fully working. are you thinking of releasing it as a kit, or something?
on 25.09.2007 14:04
Yeah, a kit might be the way to go. Lots of work to do refining the design, though. I am definitely going to have to re-design the driver board. I also thought of a version with 1/2 the MAX7221's and just double up the cursors (the way they are in the demo). In the current design I can control each narrow column of leds independedntly, e.g. display 8 stereo channels (the software is just dumbed-down to get going). But simplifying it to have 8 mono displays cuts the cost and complexity (and power requirements). As tehn mentioned, the boards are expensive, and so are the led drivers and touchstrips, but economies of scale (e.g. ordering a whole bunch) can bring the price down significantly. Also, if I design the touchstrips as one custom part (e.g. a sticker with 8 strips built-in and one connector) and order that in some bulk, that can save a lot right there. I also don't like the idea of requiring a Wiring or Arduino board, I'd prefer to design my own logic/controller board.
on 25.09.2007 14:16
where did you source your 7221 from? I got a few samples from maxim, but I don't know how often they will let me do that.
on 25.09.2007 16:32
digikey carries maxim chips. i'd definitely design your own logic board, though at the same time arduino boards are super cheap and realiable. if you create a simple header that the thing just latches onto it'd be actually a very nice solution.
on 25.09.2007 17:01
I think the limit for samples from MAXIM is once per month per item. I found a good source for cheap parts called futurlec.com - the packages come from Thailand though so I'm not 100% sure how that stacks up in terms of supporting mistreatment of workers et al. When / if I do make kits I hope to source all the parts semi-locally and stick to RoHs compliant / green parts - a la monome. Being able to just push an Arduino or Wiring board onto headers on the driver board sure would save a lot of grief. Instant USB port, power, bootloader, etc. With Arduino I will have to figure out how to multiplex the inputs (w/ 4051 or similar) since it has only 6 ADCs. I've been looking at the various Arduino clones but none have 8 ADCs. I still have to see if I can get the other half of this thing running and also write some Max programs that don't sound like a scary movie.
on 26.09.2007 03:22
Futerlec source from all over asia, and they distribute from a few major offices around SE asia and Australia. So your parts could have come from anywhere. Is there much of a choice when getting electronic components these days? nearly every component i've bought over the past few years has come from china, malaysia, phillipines or somewhere similar. From my experience in international trade, companies that make products like semi-conductors generally have better working conditions than other industries like clothing. Some of the factories i've been to in china are run very well. Hell, I worked in worse factories when i was a dodgy backpacker living in the UK back in 2000. Get in touch with the components brand, maybe they can shed some light on workers conditions. I know a lot of these big companies actually pressure the factories into minimum wages and conditions for the workers. Admittedly a lot of this is just lip service, but there are some factories who take it seriously. The company i work for has ceased business with factories after seeing their poor conditions for factory workers, no matter the price advantage. Now we don't do business until we've done a visit to the factory. Even so it's almost impossible to completely ascertain how the workers are treated. And while not entirely the case, generally factories that are based in major cities treat their workers better, because there is a lot of competition for labor, and people have more choice about employment. Sorry, kinda got a bit off topic there.
on 26.09.2007 11:34
pat, i completely agree. on a severely smaller scale, we toured our pcb assembler's facilities a few weeks ago in rural PA, and beyond being incredibly informative it was really very fun.